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Aurora Organic Dairy’s Columbia, Missouri facility was a new construction dairy processing plant that includes processing areas, warehouse space, receiving bays and storage, truck scales, cold dock with trucker’s office and lounge, administrative offices, laboratory, a dry dock, a highly efficient wastewater pretreatment plant, and employee welfare areas. The plant also includes a 20,000-pallet refrigerated ASRS building with 17,250 vertical linear feet of auger cast piles supporting the foundation beneath the silo pads and ASRS areas. The new building was constructed with a single step installation process by using a steel frame with insulated metal wall panels to ensure efficiency and make them cost-effective. The floor finishes are scratch and stain-resistant epoxy and trowel down urethane concrete system coating, for the highest quality and durability.

Aurora Organic Dairy Columbia Milk Processing Facility

Completed

Aurora Organic Dairy Columbia Milk Processing Facility

This project was for construction of a new manufacturing plant and warehouse/distribution center which was, at the time of construction, only the second Slim-Fast plant in the world. The structure is comprised of site-cast concrete walls, structural steel columns and beams utilizing moment frame design, open-web steel joists, metal roof decks, and single ply TPO membrane roofing over polyisocyanurate board insulation. The plant layout includes product processing, filling and packaging areas, warehouse space, ammonia refrigeration system cooler, bulk receiving, administration and training areas. Interiors were built with dairy brick flooring and high-tech wall coatings in all process areas, shrinkage-compensating concrete floors with minimal joints in warehouse/distribution areas and surface-applied traprock coating. The cafeteria and corridors utilized ground-face concrete masonry units which enhanced the natural beauty of stone aggregates in the concrete. Work on the 85-acre site included a process wastewater equalization system, concrete roadways and parking area, utility coordination, preservation and relocation of native plants, and construction of perimeter fencing and hiking trails.

SlimFast Manufacturing and Distribution Facility

SlimFast Manufacturing and Distribution Facility