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The Oatly Processing Plant project is an extensive tenant improvement renovation that converted an existing 135,000 square-foot industrial concrete tilt-up panel warehouse into a food processing/manufacturing plant for plant-based milk foods – specifically oat base and finished oat milk products. The main floor of the facility includes processing, assembly, warehouse, and shipping areas, as well as cold storage and warehouse space, offices and a research and development lab. The project scope included construction of a new 11,000 square-foot mezzanine that houses administrative spaces, employee locker rooms with dedicated clean entry, a large break room, conference room, IT storage, laundry, and process administration and electrical rooms. The facility establishes a higher standard for industrial food processing facilities by providing an appealing, modern, state-of-the-art facility for the people who work in the building. At the time of completion, this new Ogden processing facility was only the second Oatly facility of its kind in the United States and the first in the west.

Oatly Processing Facility

Best Project Merit Award - Manufacturing 

Completed

Oatly Processing Facility

The DFA Quail Hollow Plant is a new construction, state-of-the-art milk drying facility and the first of its kind in the U.S. at the time of completion. Big-D’s project scope included construction of the 125,000-sf processing plant, a 4,000-sf wastewater treatment facility, and site development for the 31.5-acre plot. The facility includes areas for receiving, labs, silo alcoves, separating, wet processing, evaporating, drying, packaging, and warehouse space. Big-D self-performed the concrete work which included 40- to 60-ft high tilt-up wall panels for the process area, with the balance of the frame being structural steel clad with insulated metal panels. Deep pile concrete foundations support the dryer and evaporator towers. Finishes include insulated metal panel walls and ceilings, high performance wall coatings over concrete, urethane floor system and stainless-steel fixtures. Big-D coordinated deliveries and installation of all the building and process equipment. Challenges included heightened sanitation requirements and Big-D took numerous special precautions to avoid contaminates from the construction process from entering the new facility.

Dairy Farmers of America Quail Hollow Milk Drying Plant

Award of Merit – Manufacturing, ENR Mountain States 

Dairy Farmers of America Quail Hollow Milk Drying Plant